https://www.youtube.com/watch?v=pK1Q1i7uEuc

Proven Quality and Reliability

We guarantee the quality of every part we produce and every process we implement.

Services

Poly-Nova provides in-depth knowledge and experience in all aspects of product design, material development, mold design and advanced manufacturing. Utilizing APQP at each stage of development ensures we deliver comprehensive solutions for the most demanding technical rubber applications.

PRODUCT
DESIGN

PROTOTYPE
TOOLING

RAPID PROTOTYPING

MATERIALS
TECHNOLOGY

ADVANCED
MANUFACTURING

QUALITY

Product Design

Part functionality and quality are key to design. Poly-Nova’s Design Engineers work closely with you in creating a product that meets your technical and functional requirements. Working closely with you to ensure our solution becomes part of your success.

Efficiency in Design

Utilizing Design for Manufacturability (DFM) processes and tools such as Finite Element Analysis (FEA) and Computer Tomography (X-RAY) we create and test part designs to ensure performance as intended.

Prototyping

Poly-Nova’s prototyping focus is on providing customers with production quality parts – within a short timeframe – allowing design and functional testing for verification of final production design.

Prototyping Materials
  • Butyl Rubber
  • EPDM
  • FluoroElastomer (FKM)
  • Fluorosilicone (FVMQ)
  • Hydrogenated Nitrile Rubber
  • Natural Rubber
  • Nitrile Rubber (NBR)
  • Polychloroprene Rubber (CR)
  • Silicone (VMQ)
Overmolding/Bonding Materials
  • Aluminum
  • Brass
  • Carbon Steel
  • Composite FRP Rods
  • Copper
  • Die Cast Aluminum
  • Die Cast Zinc
  • Engineered Resins
  • Filled Nylons
  • Iron
  • Nylon (Mineral or Glass Filled)
  • Polyamides
  • Polyester
  • Stainless Steel
Poly-Nova Prototype

Prototype Tooling

Our prototype tools are built to the same high standards as our production tools. This approach allows the simulation of a true production environment to create more accurate, production-ready parts, resulting in lowered overall development costs and faster product to market times for you.

Prototyping Capabilities
  • Precision engineering detail including complex shapes, profiles and aggressive tolerances.
  • Quick turnaround to support design and functional testing.
  • Provide true production quality parts.
  • Dedicated prototype presses and lab facilities.
  • Development of over-molding and bonding processes to substrates such as engineering grade plastics (PA, PPA, PPS, FEP, PTFE), metals and composites.

Material Technology

High-performance Elastomers

Poly-Nova’s team of Chemical Engineers formulate, develop and test custom elastomer compounds on premise to ensure you receive a material that meets the most demanding needs of your application, performs as intended and is easily processable.

Material Library

Poly-Nova’s material library contains thousands of innovative elastomer compounds currently in use in a wide variety of industries and applications ranging from Aerospace to Pharmaceutical.

We Develop the Following Elastomers
  • Butyl Rubber
  • EPDM
  • FluoroElastomer (FKM)
  • Fluorosilicone (FVMQ)
  • Hydrogenated Nitrile Rubber (HNBR)
  • Natural Rubber
  • Nitrile Rubber (NBR)
  • Polychloroprene Rubber (CR)
  • Silicone (VMQ)
Specialty Elastomers for
  • Low-Friction
  • Low-Permeation
  • High Temperature
  • Low Temperature
  • Chemical Exposure
  • Fuel Exposure
  • High voltage
  • Hydrophobicity

Advanced Manufacturing

The world doesn’t need another traditional rubber molder.

We are committed to pushing past traditional manufacturing. Poly-Nova develops new and unique automation, overmolding, molding and bonding technologies aimed at creating the highest quality rubber components with the maximum in economic efficiencies.

Our fully automated rubber molding and rubber overmolding systems deliver the absolute highest part quality, eliminate secondary finishing operations and provide outstanding cost-effectiveness.

Precise and efficient.

Automated Rubber Overmolding

Poly-Nova’s fully automated rubber overmolding process combines our flashless molding technology with fully automated insert loading, demolding and inspection. Finished components are mechanically and chemically bonded and meet the most exacting quality, technical and cost requirements. This process requires no finishing operations and is ideally suited for use with high performance elastomers such as fluorosilicone, fluoroelastomer and co-polymer materials.

We Overmold to the Following Substrates
  • Aluminum
  • Brass
  • Carbon Steel
  • Composite FRP Rods
  • Copper
  • Die Cast Aluminum
  • Die Cast Zinc
  • Engineered Resins
  • Filled Nylons
  • Iron
  • Nylon (Mineral or Glass Filled)
  • Polyamides
  • Polyester
  • Stainless Steel
We Overmold the Following Elastomers
  • Butyl Rubber
  • EPDM
  • FluoroElastomer (FKM)
  • Fluorosilicone (FVMQ)
  • Hydrogenated Nitrile Rubber (HNBR)
  • Natural Rubber
  • Nitrile Rubber (NBR)
  • Polychloroprene Rubber (CR)
  • Silicone (VMQ)

Quality

At Poly-Nova, we know that commitment to quality is at the very core of business excellence.

As part of the starlim//sterner group we have harmonized and developed an integrated management system which includes quality, health and safety, and environmental best practices.

This system is certified to meet standards and ensures consistency and efficiency at every phase of our business practice for the following:

Our sustained commitment to continually improving this system directly translates to value for your company.

Poly-Nova
General Inquiries

solutions@poly-nova.com

T: 1-866-710-4768
F: 1-519-822-0181